Proprietary Services

We design and manufacture our own range of tooling and consumables, various sizes and materials for locks, reinforcement pins, stitching pins, sealing pins, high-temperature resistant pins, and thread replacement inserts. We have developed various written procedures for the repair and restoration techniques and processes for cracks and/or fractured parts back to their original condition.

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Types of Proprietary Services:

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1. Metal stitching repair services

2. Metal surgery and reconstruction services 

3. Bolt hole rebuilding and reinforcement services

4. Hybrid crack repair for high temperature and pressure vessel and pipeline. 

Application for:

Cast iron crack repair, casting crack repair, gas turbine, steam turbine, wind turbine, hydro turbine, turbo-compressor, diesel engine, cylinder head, cylinder liner, reciprocating compressor, gearbox, motor, pump, compressor, generator, alternator, impeller, large gear, ball mill, kiln tire, bearing housing, valve, mould, injection moulding machine, die-casting, stamping machine.  

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Parent Material:

Cast iron, Cast Steel, Mild Steel, Carbon Steel, Forged Steel, Stainless Steel, Aluminum, Bronze, Brass, Aluminum Bronze, Phosphor Bronze, Ni-Resist, K-Monel, Titanium, Super Duplex, Duplex, Hastelloy, Zirconium, Inconel, Nickel-Aluminum-Bronze, Manganese, Alloy Steel, Chrome-Moly Steel, High Nickel Alloys. 

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Additional information:

• Our expertise is not limited to the above, we have the expertise to carry out the crack and fracture repairs on those hardened sections caused by failed welding repairs. It is also common for us to carry out repairs on failed welding, metal locking and epoxy repairs.

• Our repair is a permanent repair back with a 1-year standard warranty including options for extension up to 5 years.

• Preparation of repair procedure c/w calculation for submission to relevant classification body for approval.

• Detail job completion report.

• Non-Destructive Testing such as magnetic particle inspection, liquid penetrant testing and/or ultrasonic testing before and after repairs.

• Should integrated services are required for complete repair, our repair crew is equipped with portable equipment and machines comprising of portable CMM, 3D scanner, portable spray welding equipment, hydraulic drill, metal disintegration machine, portable machining machines, and laser alignment & measurement equipment.

We utilized various work process and methods, including hybrid approach. Depending on the crack location and position, our repair method comprises of sole installation of stitching pins, stitching pins + locks, locks + sealing pins, reinforcement pins + stitching pins with or without inserts and other special made supports and clamps.